AISORT Heavy-Duty Gantry Robot
Industrial robotic handling system for bulky recoverables, oversize materials and precision extraction in demanding recovery lines.
Overview
The AISORT Heavy-Duty Gantry Robot is engineered for picking and placing large or irregular objects from conveyor belts and sorting platforms. Its truss-mounted structure offers high rigidity for accurate handling at industrial payload levels, especially where air-ejection systems are not appropriate.
Key Advantages
Rigid Gantry Architecture
Stable movement and handling quality for bulky, heavy or awkward-shaped targets.
High Payload Capacity
Designed for recoverables and contaminants beyond the reach of conventional optical ejectors.
Precise Placement
Repeatability supports controlled picking, extraction and quality-control workflows.
Flexible End Effectors
Supports grippers, suction or tailored tools depending on the target material class.
Robotic Line Integration
Can be combined with AI vision and plant controls for semi- or fully automated recovery lines.
Oversize Recovery
Improves line protection by removing damaging or non-conforming items before downstream processing.
Applications
- Bulky plastic and mixed packaging extraction.
- Construction and demolition waste handling.
- Oversize removal before shredding or size reduction.
- Industrial robotic pick-and-place for recovery and inspection.
How It Works
Target Detection
Upstream vision identifies large or irregular targets on the conveyor.
Motion Planning
The gantry system calculates the safest and most stable picking path.
Secure Pick
The selected end effector grips or captures the target according to size and shape.
Controlled Placement
The robot transfers the target to the designated chute, bunker or inspection zone.
Specifications
| Repeatability | Plus/minus 0.5 mm |
|---|---|
| Payload | Up to 50 kg per pick |
| Picking Speed | 2-6 picks per minute |
| Working Range | Configurable for conveyor width and extraction zone |
| Safety Standard | Industrial robotic safety architecture |
| Power Supply | 380V / 50Hz / 3-phase |
Suitable materials and output targets
Best suited to bulky or irregular fractions that cannot be reliably removed by fast air-ejection systems alone.
Bulky plastic items
Suitable for large containers, rigid pieces and oversize plastics that require physical handling.
Construction and demolition waste
Useful in mixed C&D lines where object size and irregular shape demand robotic extraction.
Oversize contaminants
Removes line-damaging or non-conforming items before shredding and downstream processing.
Industrial handling tasks
Supports robotic pick-and-place operations in line-side quality control and heavy recovery workflows.
Recommended solution paths
This platform is most valuable where bulky materials, plant protection and robotic extraction improve facility stability.
Sorting System Retrofit
Useful when line upgrades require robotic extraction instead of only optical discharge.
View solutionLarge-Scale Sorting Plant
Pairs well with industrial facilities that process bulky, oversize or difficult mixed waste fractions.
View solutionTechnical Information
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Previous product
AISORT Multi-Sensor Fusion Sorter
Integrated detection platform combining RGB, NIR, 3D and optional auxiliary sensing for difficult mixed waste and complex packaging recovery tasks.
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