AISORT by Xingyao Robotics
Material value recovery

Raise output quality and bale value across rigid plastics, flakes and mixed packaging streams.

Plant engineering

Design compact, medium and large-scale sorting lines that match footprint, labor and throughput targets.

Line modernization

Upgrade existing facilities with optical, spectral and robotic modules instead of full rebuilds.

Commercial viability

Support stronger ROI, subsidy alignment and sustainability reporting with measurable line performance.

Material Recovery

High-purity recovery for plastics, flakes and closed-loop output

Deploy optical, spectral and compact sorting systems where purity improvement directly changes downstream resale value or closed-loop feedstock viability.

Rigid Packaging

Plastic Waste Value Optimization

Recover higher-value fractions from rigid packaging, washed materials and mixed plastic streams where contamination directly affects margin.

  • Improves bale pricing and flake quality
  • Supports rigid packaging and mixed polymer workflows
  • Useful before washing, extrusion and pelletizing
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Closed Loop

Bottle-to-Bottle Recycling

Structure bottle-to-bottle lines for PET and HDPE purification where quality thresholds are tighter and contamination tolerance is lower.

  • Supports food-grade preparation workflows
  • Pairs well with tower and hyperspectral systems
  • Suitable for PET, HDPE and tray-grade streams
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Circular Systems

Closed-Loop Circular Systems

Connect sorting, purification and manufacturing requirements into a circular material flow where quality consistency matters at every stage.

  • Supports traceable circular manufacturing targets
  • Useful for converters and brand-linked supply chains
  • Designed for long-term material recapture
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Facility Engineering

Sorting plant architecture matched to scale, footprint and automation goals

Build from compact installations to large-scale lines using the same AISORT product family, with the right balance between throughput, capex and modularity.

Compact Deployment

Small Recycling Plant

For regional operators, pilot facilities and constrained urban installations that need automation in limited space.

  • Compact layout logic
  • Fast deployment potential
  • Strong fit for tower and mini sorter platforms
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Balanced Scale

Medium-Scale Turnkey Facility

Designed for growing processors that need stronger throughput with maintainable capex and flexible future expansion.

  • Balances optical sorting depth with facility growth
  • Suitable for multiple product fractions
  • Fits private recyclers and expanding operators
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High Throughput

Large-Scale Sorting Plant

MRF and industrial waste architectures for operators prioritizing capacity, uptime and integration with multiple downstream material flows.

  • Supports high-volume municipal and industrial applications
  • Can combine optical, fusion and robotic modules
  • Designed for staged and greenfield implementation
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Upgrade & Retrofit

Modernize existing lines without starting from zero

Introduce higher-value sorting capability step by step by upgrading recognition, discharge, controls and robotic extraction around your existing plant constraints.

Plant Upgrade

Existing Plant Modernization

Add new sorting modules where current plant performance is capped by outdated equipment or unstable manual operations.

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Modular Retrofit

Sorting System Retrofit

Improve line efficiency by replacing or supplementing bottleneck equipment with better optical and automation capability.

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Feed Preparation

Chemical Recycling Feed Preparation

Stabilize mixed input quality before downstream advanced recycling, depolymerization or high-sensitivity reprocessing steps.

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Recommended AISORT Platforms

Product platforms commonly used across these solution paths

Choose from optical, spectral, compact and robotic modules depending on material complexity, floor area and target purity.

Optical Vision

AISORT High-Speed Vision Sorter

High-throughput optical sorting for rigid packaging, film and mixed polymer recovery.

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Compact Multi-Stage

AISORT Tower Sorting System

Compact vertical sorting for facilities where footprint is limited but output separation needs are broader.

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Spectral

AISORT Hyperspectral Sorter

Advanced spectral discrimination for flakes, dark plastics and contamination-sensitive output preparation.

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Fusion + Robotics

AISORT Multi-Sensor Fusion Sorter

Multi-modal identification for difficult mixed streams, unstable feedstock and advanced upgrade scenarios.

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Need a solution architecture review?

Share your feedstock, layout constraints and purity targets. Xingyao Robotics will map a practical equipment path around your facility.

Request solution planning