Compact Optical Platform
AISORT Tower Sorting System S Series
Compact multi-category optical sorting platform for rigid packaging, municipal recovery and high-purity bottle applications.
Overview
The AISORT Tower Sorting System S Series combines near-infrared spectroscopy and vision-guided classification inside a compact vertical architecture. It is engineered for facilities that need multiple sorting tasks in limited floor area without sacrificing throughput or purity.
Key Advantages
Compact Vertical Layout
Condenses multiple sorting stages into a small installation footprint suitable for retrofits and urban facilities.
High Purity Output
Combines spectral identification with machine vision to improve polymer and color separation accuracy.
Cloud-Based Monitoring
Supports remote diagnostics, performance analysis and parameter adjustment through connected controls.
Low Installation Burden
Designed for rapid deployment in constrained facilities where large horizontal lines are difficult to install.
Flexible Material Handling
Suitable for PET, HDPE, PP and mixed rigid packaging streams requiring multiple purity targets.
Continuous Industrial Duty
Built for stable multi-shift operation with industrial-grade controls and serviceability.
Applications
- Compact PET bottle and rigid packaging sorting centers.
- Urban municipal recovery stations with tight floor area constraints.
- Regional recycling facilities requiring modular expansion.
- Mixed polymer pre-sorting before flake washing and extrusion.
How It Works
1
Material Feed
Material is evenly distributed and stabilized inside the compact sorting tower.
2
Spectral Identification
NIR analysis identifies polymer composition and key material distinctions in real time.
3
Vision Confirmation
AI vision confirms color, shape and classification logic for final sorting decisions.
4
Precision Separation
Air ejection or guided discharge routes each material fraction to the correct output channel.
Specifications
| Architecture | Compact vertical tower sorting layout |
|---|---|
| Throughput | 1-8 tons/hour per module |
| Sorting Method | NIR plus AI vision fusion |
| Typical Use | PET, HDPE, PP, mixed rigid packaging |
| Monitoring | Cloud SCADA ready |
| Power Supply | 380V / 50Hz / 3-phase |
Suitable materials and output targets
Best suited to compact multi-stage rigid packaging recovery where purity and floor area both matter.
PET bottles and trays
Suitable for clear, blue and mixed bottle streams requiring higher downstream purity.
HDPE and PP rigid packaging
Supports container-grade separation where multiple rigid fractions need compact processing.
Municipal rigid plastics
Useful in urban recovery facilities that need more output categories from a limited footprint.
Pre-wash and post-wash routing
Can support both upstream rigid sorting and downstream quality refinement stages.
Recommended solution paths
The tower platform is strongest where compactness, modular expansion and multiple rigid fractions are key.
Bottle-to-Bottle Recycling
Useful when compact line architecture is needed for PET and HDPE purification workflows.
View solutionSmall Recycling Plant
A strong fit for compact deployment where floor area and equipment density matter.
View solutionTechnical Information
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Next product
AISORT High-Speed Vision Sorter
High-speed optical sorting platform for 3 to 15 t/h packaging, film and mixed polymer lines where visual recognition speed and stable ejection timing are the main priorities.
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