AISORT by Xingyao Robotics

Quick answer

What this case library is meant to prove

Quick answer: this page is meant to show that AISORT has handled real plant problems across mixed plastics, PET purification, compact installations and robotic extraction rather than only publishing generic equipment claims.

Use it when the decision question is “has AISORT solved something comparable before?” rather than “what does one product spec sheet say?”

Operational proof

Examples are framed around plant conditions, not concept claims.

Measured results

Each case highlights speed, purity or operating impact.

Different system roles

Optical, compact and robotic deployments are all covered.

Shanghai facility upgrade
Municipal plastics

Shanghai facility upgrade

Challenge

Manual sorting capacity was too low and labor stability was limiting output consistency.

Solution

AISORT high-speed optical line replaced manual sorting for mixed rigid plastic recovery.

Result

Plant speed increased dramatically while maintaining a stable industrial recovery rhythm.

48xSpeed gain
2 t/hCapacity
LowerLabor load
Tower sorter deployment
Compact PET line

Tower sorter deployment

Challenge

The plant had strong purity targets but very limited available floor area.

Solution

AISORT tower architecture concentrated multiple sorting outputs into a compact vertical module.

Result

The line gained multi-output sorting capability without needing a large horizontal installation footprint.

16 m2Footprint
MultiOutput paths
CloudConnected
European PET project
Bottle sorting

European PET project

Challenge

The facility needed more stable rigid PET output for downstream food-grade preparation.

Solution

AISORT optical sorting was configured to strengthen bottle purity and contamination control.

Result

Rigid PET output reached a stable purification level suitable for higher-value downstream use.

99.5%Purity
5 t/hCapacity
StableOutput quality
Industrial robotic sorting
Bulky recovery

Industrial robotic extraction

Challenge

Bulky and irregular items were reducing line stability and damaging downstream efficiency.

Solution

A heavy-duty AISORT gantry robot was added for precision extraction of bulky targets.

Result

The line improved bulky-item handling while reducing stress on downstream mechanical equipment.

92%Accuracy
2 sCycle time
HigherLine stability

How to read these project references

These answers help buyers interpret what a case page can and cannot prove before making a shortlist decision.

What should a buyer look for in an AISORT case?

Quick answer: look for a case that matches your material stream, line objective and constraint type rather than only the same machine family.

The strongest reference is usually the one that solved a similar plant problem, not simply one that used the same product name.

Can a case prove ROI for another plant?

Quick answer: not directly. A case can prove technical relevance, but ROI still depends on labour cost, material value, downtime and local constraints.

Case evidence is best used to confirm comparability, not to substitute for a plant-specific business model.

What makes a case relevant for retrofit decisions?

Quick answer: cases are most useful for retrofit when they show a comparable plant constraint, not only a comparable machine deployment.

Floor space, throughput gap, contamination pattern and downtime tolerance all matter when comparing retrofit references.

Need a comparable deployment path?

We can outline a practical equipment path around your feedstock, footprint and output requirement.

Request a project review